The operation of a reinforcing steel cage welding machine involves several steps to ensure the accurate and efficient production of reinforcing steel cages. Here’s a detailed explanation of the operation method:
Setup:
Begin by setting the main bar positioning sleeves on both the moving plate and the fixed plate according to the design diameter of the steel cage and the desired main bar spacing. Pass the main bars through the positioning sleeves on the fixed plate and dock them with the sleeves on the moving plate to form the overall frame of the steel cage.
Initiate Movement:
Start the moving plate to move forward and rotate, which drives the entire reinforcing steel cage to move and rotate synchronously. The speed of movement should be consistent with the desired stirrup spacing.
Stirrup Wrapping:
As the reinforcing steel cage moves, the hoop wrapping machine installed on the fixed plate follows its movement. The machine evenly wraps stirrups around the outside of the main bars of the reinforcing steel cage. These stirrups intersect with the main bars, forming the skeleton of the reinforcing steel cage. An electric welding machine automatically welds the intersection points of the stirrups and main bars.
Continuous Operation:
Continue rolling, winding stirrups, and welding until the section of the reinforcing steel cage being processed is completed.
Adjustment and Customization:
The reinforcing steel cage welding machine is capable of processing reinforcing steel cages with diameters ranging from 0.5 meters to 3 meters. Adjustments can be made to accommodate different cage sizes and production requirements.
Benefits of Automated Production:
The reinforcing steel cages produced by the machine meet various production requirements and have wide applications. The automated and intelligent production process enhances production efficiency, saving manpower and material resources. Quality inspection of steel bars and prefabricated blocks ensures the quality of the reinforcing steel cages, providing reliable and durable construction materials.
By following these steps and leveraging the capabilities of the reinforcing steel cage welding machine, construction projects can efficiently produce high-quality steel cages tailored to their specific needs.
