Proper maintenance of the GHM Machinery steel cage rolling welding machine is crucial for optimal performance and extended service life. Follow these daily operation and maintenance guidelines to ensure the equipment runs smoothly.
Daily Maintenance Checklist
- Pre-Production Inspection:
- Verify that the emergency stop button is not engaged.
- Ensure the control power switch is off.
- Check all connections for normalcy.
- Inspect for oil leaks.
- Confirm all bolts and nuts are secure.
- Clean excessive dust from the electrical cabinet.
- Power-On Safety:
- Keep all personnel away from the machine before powering on.
- Avoid crossing the ring reinforcement system.
- Monitor motor temperature during operation.
- Ensure proper ventilation by keeping electrical parts uncovered.
- Maintain grounding of the equipment.
- Immediately stop and power off the machine if any leakage is detected. Resume work only after resolving the issue.
- Daily Cleaning and Lubrication:
- Clean the main drive wheel, electrode guide rod, and welding electrode daily.
- Lubricate moving parts, especially the transmission chain, disc drive tugs, trolley running rack, and spiral transmission mechanism.
- Tighten any loose bearing seats, limit wheels, and support frame bolts.
- Grease necessary components weekly:
- Trolley travel rack
- Trolley spiral transmission mechanism
- Fixed and movable plate transmission chain
- Drive wheel support wheel
- Electrical Maintenance:
- Remove dust from the electrical cabinet weekly using a paintbrush or blower.
- Prevent water and dust from entering the hydraulic station by following the product manual.
- Operator Training and Safety:
- Operators must be trained by GHM Machinery technical staff.
- Check tension sleeve bolts and drive gear bolts every shift.
- Do not use wet materials to clean electrical components.
- Only authorized personnel should operate the equipment to avoid accidents.
Regular Maintenance and Care
- Scheduled Inspections:
- Perform maintenance based on equipment usage and workload.
- Investigate and resolve abnormal vibrations and noises promptly.
- Check and tighten the electrodes, especially soft conductors and welding transformers, ensuring their temperature does not exceed 120°C. If temperatures reach 150°C, inspect for oxidation or loose fastenings and take corrective measures.
- Periodic Adjustments:
- Tighten loose chains and gears regularly.
- Replace reducer lubricating oil every six months.
- Ensure the safety limit connections are secure to avoid mechanical damage.
- Monthly Check-ups:
- Re-tighten the circuit breaker, motor terminals, and electrical box terminals after 1-2 months of use.
- Regularly check and replenish the oil level in the reducer and hydraulic station, repairing any leaks promptly.
- Re-tighten all bolts and nuts after 1-2 months of normal operation.
By following these detailed maintenance steps, operators can ensure the GHM Machinery steel cage rolling welding machine performs efficiently and safely, minimizing downtime and extending the equipment’s lifespan.
