A CNC steel bar cutting production line is a digitally controlled system that automates the hydraulic shearing process of steel bars. This advanced production line integrates bar cutting, conveying, and storage, providing a fully automated, continuous, and streamlined solution for steel bar processing.
Key Features and Functions
Precision and Automation
- Digital Control: Operated through a display screen, the system enables precise control over the cutting process.
- Fully Automated: The production line ensures uninterrupted, mechanized shearing, enhancing efficiency and reducing the need for manual intervention.
Versatile Applications
- Wide Range of Projects: Ideal for steel bar processing and distribution in large-scale bridge projects, high-speed rail, and other infrastructure developments.
- Diameter Capability: Can process steel bars with diameters ranging from 12 to 50 mm.
- Batch Processing: Capable of cutting multiple steel bars simultaneously, such as 8-15 pieces of 25 mm diameter bars, in just a few seconds.
High Efficiency
- Shift Output: A single shift can produce up to 50 tons of processed steel bars, equivalent to the workload of multiple workers in a day.
- Speed and Precision: Utilizes a variable frequency motor to drive the screw mechanism, adjusting the distance between the shearing edge and the positioning baffle. An encoder measures length with high precision, maintaining an error margin within 2 mm.
Components of the CNC Steel Bar Cutting Production Line
- Raw Material Preparation Rack: Organizes and prepares steel bars for processing.
- Conveyor Track: Transports steel bars to the shearing station.
- Hydraulic Shear: Performs the cutting operations with high precision.
- Fixed-Length Track: Ensures accurate measurement and cutting lengths.
- Finished Product Collection Mechanism: Collects and organizes cut steel bars for further processing or storage.
Integration with CNC Steel Bar Bending Center
The CNC steel bar cutting production line can seamlessly integrate with a CNC steel bar bending center, enhancing the overall efficiency of steel bar processing.
Automated Process Flow
- Shearing Completion: After shearing, the steel bars are automatically flipped to the oblique-tension feeding device and the automatic feeding system.
- Transfer to Bending Center: Steel bars are transferred to the material-bearing frame of the CNC steel bar bending center.
- Bending Operations: The bending center bends the steel bars according to project specifications.
Benefits of Integration
- Reduced Manual Labor: Minimizes the need for manual handling, reducing labor intensity.
- Shorter Processing Time: Completes the entire process from raw materials to bending in less time.
- Lean Automated Production: Achieves efficient, automated production, reducing intermediate material transfer links.
Advantages of the CNC Steel Bar Cutting Production Line
- High Precision: Ensures accurate cutting with a precision error margin within 2 mm.
- Fast and Efficient: Capable of high-speed operations, significantly improving work efficiency.
- Energy-Efficient: Utilizes energy efficiently, making the process more environmentally friendly.
- Material and Labor Savings: Saves considerable manpower and material resources, cutting down on time and costs.
Conclusion
The CNC steel bar cutting production line represents a significant advancement in steel bar processing technology. Its digital control, high precision, and automation capabilities make it an indispensable tool for large-scale infrastructure projects. By integrating cutting and bending processes, this production line not only enhances efficiency but also contributes to lean and environmentally friendly production practices in the steel bar processing industry.
