Spiral Bending Machine Performance and Features
- Design and Build: Incorporates advanced design elements from Japan, Taiwan, Hong Kong, and domestic innovations. The machine features a compact structure, low noise operation, and a sleek appearance.
- Control Technology: Utilizes advanced control technology, providing balanced performance and high accuracy. Includes forward and reverse functions, ensuring power efficiency and high yield with low production costs.
- Production Speed: Fast production capabilities with high accuracy in product dimensions.
Scope of Spiral Bending Machine Use
- Applications: Ideal for rolling various metal wires (round, flat, square, hexagonal) into circles, semicircles, or arcs. Suitable for materials like steel wire, iron wire, and stainless steel wire.
- Industries: Commonly used in the iron wire processing industry and for manufacturing components such as fan grilles, industrial products, lampshades, luggage fasteners, stroller rims, and daily hardware kitchenware (e.g., barbecue grills, stove racks).
Model Specifications and Basic Technical Parameters
- Model Type: 6-12
- Hydraulic Pump Motor: 4KW
- Feeding Hydraulic Motor Type: N400
- Cutting Method: Automatic Cut
- Cylinder Size: 80 * 150
- Spiral Bending Capacity:
- 6mm Rebar: Circle diameters from 80mm to 800mm
- 10mm Rebar: Circle diameters from 100mm to 800mm
- Weight: 620KG
- Machine Dimensions: 2300 * 1000 * 1400mm
Whole Body Composition
- Drive Mechanism: Utilizes full pressure relief for straightening, coiling, and cutting wire rods. Over 95% of pressure relief components are imported.
- Control System: Features digital display and program control with encoders and preset counter controllers from Japan and South Korea. Allows for high-precision length setting.
- Operational Modes: Equipped with fast feeding, cutting, automatic, and manual functions. Designed for ease of use, requiring minimal skill from operators.
- Production Speed: Capable of speeds up to 20-30 meters per minute, exceeding the output of similar domestic machines by over 25%.
- Energy Efficiency: Uses a single 4KW hydraulic motor, providing over 50% energy savings compared to similar domestic machines.
Excellent Materials
- Components: Key parts such as the wire feeding wheel, straightening wheel, and forming wheel are made from high-quality alloy steel and treated with vacuum heat treatment for durability.
- Shafts: Constructed from 40CR or 45# steel, with straightening processes to enhance mechanical properties.
- Gears: Forged, tempered, and high-frequency tempered to achieve a hardness of HRC55-58.