2200 Type CNC Steel Cage Rolling Welding Machine, located at the Shanhai Road construction site in Yantai City, is a cutting-edge, fully automatic system designed to manufacture high-quality steel cages. Capable of producing cages with diameters ranging from 0.5 meters to 2.2 meters, this machine significantly improves efficiency and precision for various construction projects. Below is a comprehensive overview of its features, operation, and benefits.
What is a CNC Steel Cage Rolling Welding Machine?
A CNC steel cage rolling welding machine is an advanced piece of equipment used to automate the fabrication of reinforcement steel cages, which are essential for building bridges, tunnels, and pile foundations. By streamlining the entire cage production process, it minimizes manual labor, ensures high-quality output, and boosts productivity—making it a vital tool for modern construction.
How Does the Machine Work?
The operation is divided into two main phases: initial manual setup and automated welding. Here’s a closer look at how it works:
- Manual Setup:
- Steel reinforcement bars are manually positioned through pre-cut holes in the fixed disk and secured into place on the rotating disk. This step is essential to set the foundation for the welding process.
- Automated Welding:
- The coiled reinforcement wire is fed and welded to the main reinforcement bars. As the machine rotates, the wire wraps around the bars in a spiral formation while being welded at each intersection point. This ensures a solid, high-strength steel cage with uniform spacing.
Key Benefits of the 2200 Type CNC Steel Cage Rolling Welding Machine
- Flexible Design:
- The machine is designed to handle various pile foundation specifications, allowing it to produce steel cages for a wide range of construction requirements. This flexibility makes it both versatile and economical.
- Precise Control:
- The machine is equipped with a high-performance PLC (Programmable Logic Controller) and three inverters. This ensures that the rotation and movement of the machine parts are precisely synchronized, resulting in accurate cage dimensions and consistent quality.
- Multiple Welding Configurations:
- It supports different welding setups, such as:
- Single main reinforcement with single stirrup.
- Double stirrup with single main reinforcement.
- Double main reinforcement with double stirrup.
- This adaptability allows it to produce cages with diameters ranging from 500mm to 2200mm, accommodating different project specifications.
- It supports different welding setups, such as:
- Optimized Frame Design:
- The machine’s frames are engineered to reduce the overall weight of the system, which minimizes strain on the power unit. This feature allows for efficient handling of larger and heavier steel cages.
- Enhanced Structural Components:
- It uses high-strength seamless steel pipes instead of conventional cold-bent square steel for the rim structure. This upgrade increases contact surface area with the support rollers, leading to smoother operation and lower rotational resistance.
Why Choose the 2200 Type CNC Steel Cage Rolling Welding Machine?
This machine sets a new standard in steel cage manufacturing by delivering precise control, high flexibility, and reliable performance. Its advanced automation features reduce labor costs, improve production speed, and ensure uniform product quality. Whether it’s for small or large-scale construction projects, the 2200 Type CNC Steel Cage Rolling Welding Machine is an excellent investment for improving operational efficiency.
Conclusion
The 2200 Type CNC Steel Cage Rolling Welding Machine at the Shanhai Road construction site showcases the latest advancements in steel cage production technology. With its user-friendly features, robust design, and high degree of automation, it addresses key construction challenges, increases productivity, and reduces costs. This machine is a valuable addition to any construction project, ensuring superior quality and enhanced efficiency in steel cage fabrication.
