At the Shanhai Road construction site in Yantai City, the 2200 type rolling welding machine stands out as a state-of-the-art fully automatic steel cage rolling welding machine. This advanced equipment is designed to fabricate steel cages with diameters ranging from 0.5 meters to 2.2 meters. Here’s an in-depth look at its features and operation:
What is a CNC Steel Cage Rolling Welding Machine?
A CNC steel cage rolling welding machine is a sophisticated piece of CNC equipment used for the automatic production of steel cages, essential for various construction applications.
Working Principle
The CNC steel cage rolling welding machine operates through the following steps:
- Manual Setup:
- Reinforcement bars are manually threaded through template holes in the fixed disk and secured in the rotating disk.
- Welding Process:
- The coiled reinforcement is welded to the main reinforcement bar. As the fixed and rotating disks turn, the coiled reinforcement wraps around the main reinforcement while welding simultaneously occurs, forming the final steel cage.
Product Advantages
- Flexible Die Ring and Cross Rib Installation:
- The machine’s design allows for easy adaptation to different pile foundation specifications, making it both economical and versatile.
- Precise Control:
- Managed by a PLC and three inverters, the rotation of the fixed plate and the movement of the moving plate are synchronized. This precise control ensures that the finished cage meets exact size specifications.
- Versatile Welding Capabilities:
- The machine can handle various welding configurations, including single main reinforcement with single stirrup, double stirrup with single main reinforcement, and double main reinforcement with double stirrup. It accommodates pile foundations with diameters from 500mm to 2200mm.
- Optimized Structural Design:
- The fixed and mobile frames are designed to reduce the weight of the main machine and the load on the power unit. This optimization allows the machine to handle heavier steel cages more efficiently.
- Enhanced Rim Structure:
- The rim structure has been upgraded to use high-strength seamless steel pipes instead of traditional cold-bent square steel. These pipes are precisely cold-bent and directly used, increasing the contact surface with the support roller, leading to smoother operation and reduced running inertia.
Conclusion
The CNC steel cage rolling welding machine at the Shanhai Road construction site exemplifies cutting-edge technology in steel cage fabrication. Its advanced features enhance efficiency, precision, and versatility, representing a significant leap forward in construction equipment. This machine not only addresses modern construction challenges but also contributes to improved productivity and cost-effectiveness on the construction site.
