Features
1. Intelligent: controlled by PLC, touch screen human-computer interaction, fully automated, easy to operate, and can be operated by one person;
2. High efficiency and low cost: the whole bundle of raw steel bars is automatically broken up and sorted without manual feeding; the thread rolling adopts high and low speed two-speed rolling process design, and the low-speed rolling high-quality milling and grinding head. The high speed is equipped with a special rapid wire withdrawal mechanism, which eliminates the need to reverse wire withdrawal. Compared with the traditional production line, the efficiency is 1.5 times higher, and rolling is more “fast and efficient”. The designed threading cycle is 30 seconds. The sawing, rib stripping, threading, and polishing processes are different from the conventional sequential optimization and are carried out simultaneously. The conventional single-end threading is upgraded to two-end simultaneous threading, reducing the overall processing time. . The designed shift production capacity is 1920 steel wire ends/8h, which is equivalent to the production capacity of a shift of 7 workers in the ordinary method;
3. Small footprint: Conventional products occupy an area of about 30*8m, while TSG-3000 occupies an area of 16*8m, which is only half the area of conventional products, which greatly reduces the user’s site cost.
4. The thread rolling wheel is easy to replace: you only need to withdraw the adjustment sleeve to expose the thread wheel fixed piston and replace it. It only takes 10 minutes to replace the thread rolling wheel, which greatly reduces the replacement time.
5. Change the traditional steel bar conveying and material transfer to horizontal transfer to avoid damage to the wire buds during the steel bar transfer and also reduce the steel bar transfer time.
6. The wearing parts are reduced and the maintenance cost of the whole machine is low.
7. Information management: Support MES system, on-site usage data such as steel bar processing, quality, progress, equipment operating status and other information can be remotely transmitted to the information data center through communication, and processing data can be sent remotely from the control center, etc.