fully automatic CNC steel bar bending machine is a state-of-the-art piece of equipment designed to automate the straightening, bending, and cutting of steel bars. Controlled by a servo motor and a user-friendly digital display screen, this advanced machine streamlines steel bar processing for various construction projects, including housing, bridges, tunnels, and culverts.
Operation Overview
Initial Setup
- Display Screen Control:
The machine features a touch-operated digital panel that simplifies control. It comes preloaded with nearly 500 commonly used steel bar graphics, enabling quick setup and adjustments. - Graphic Selection:
Users can easily select desired graphics from built-in storage or input custom graphics as needed. This functionality eliminates manual settings, saving time and reducing the risk of errors.
Steel Bar Processing
- Feeding the Steel Bars:
- Steel bars are placed onto the conveyor, where operators can initiate the feeding process using a remote control.
- The feeding wheel pushes the steel bar forward while traction wheels, powered by the servo motor, ensure precise straightening.
- Straightening:
- The machine is equipped with two sets of horizontal and vertical adjustable straightening wheels, along with four traction wheels, to accurately straighten the steel bars.
- Bending and Cutting:
- The bending device automatically shapes the steel bars into the desired graphics displayed on the screen.
- After bending, the cutting mechanism trims the bars to the specified lengths.
- The machine can produce a variety of shapes, including stirrups, plate bars, horseshoe tendons, and eight-shaped tendons.
Automation and Control
- Fully Automated Process:
The entire operation—from feeding to bending and cutting—is fully automated, significantly minimizing the need for manual labor. - Remote Control Operation:
Operators can manage the machine remotely, allowing for speed adjustments and enhanced observation of the bending direction. - Speed Adjustment:
The machine’s speed can be tailored to meet specific project requirements, offering flexibility during operation.
Efficiency and Productivity
- High Processing Efficiency:
- The machine can process single-line stirrups at a rate of up to 3,500 per hour.
- Double-line steel bar processing efficiency reaches 1,800 per hour, comparable to the daily output of 10 to 30 manual laborers.
- Labor Savings:
Requiring only one operator, this machine greatly improves work efficiency while reducing labor costs.
Conclusion
By integrating these advanced features, the fully automatic CNC steel bar bending machine offers a highly efficient, accurate, and user-friendly solution for steel bar processing. Its capabilities make it an essential tool for modern construction projects, ensuring enhanced productivity, quality, and cost-effectiveness. Embrace the future of construction with this cutting-edge technology, revolutionizing how steel bars are processed.
