The fully automatic CNC steel bar bending machine is an advanced piece of equipment designed to automate the straightening, bending, and cutting of steel bars. Controlled by a servo motor and a digital display screen, it streamlines steel bar processing in various construction projects such as housing, bridges, tunnels, and culverts.
Operation Overview
Initial Setup
- Display Screen Control:
- The machine is digitally controlled via a user-friendly touch operation panel.
- It comes preloaded with nearly 500 commonly used steel bar graphics, allowing for quick setup and adjustments.
- Graphic Selection:
- Select the desired graphic from the built-in storage or input custom graphics as needed.
- This eliminates the need for manual settings, saving time and reducing errors.
Steel Bar Processing
- Feeding the Steel Bars:
- Pass the steel bars onto the conveyor.
- Use the remote control to press the down button, initiating the feeding process.
- The feeding wheel pushes the steel bar forward, while the traction wheels, driven by the servo motor, ensure precise straightening.
- Straightening:
- Two sets of horizontal and vertical adjustable straightening wheels, combined with four traction wheels, straighten the steel bars accurately.
- Bending and Cutting:
- The bending device automatically shapes the steel bars into the desired graphics as set on the display screen.
- The cutting mechanism then cuts the bars to the specified lengths.
- The machine can produce various shapes such as stirrups, plate bars, horseshoe tendons, and eight-shaped tendons.
Automation and Control
- Fully Automated Process:
- The entire process from feeding to bending and cutting is automated, significantly reducing the need for manual labor.
- Remote Control Operation:
- Operators can control the machine remotely, allowing for speed adjustments and better observation of the bending direction.
- Speed Adjustment:
- The speed of the machine can be adjusted to match the specific requirements of the project, providing flexibility in operation.
Efficiency and Productivity
- High Processing Efficiency:
- Single-line stirrup processing efficiency is up to 3,500 per hour.
- Double-line steel bar processing efficiency is up to 1,800 per hour.
- This is equivalent to the daily workload of about 10 to 30 manual laborers.
- Labor Savings:
- The machine requires only one operator, greatly improving work efficiency and reducing labor costs.
By integrating these advanced features, the fully automatic CNC steel bar bending machine offers a highly efficient, accurate, and user-friendly solution for steel bar processing, making it an essential tool for modern construction projects.
