Bending Center Machine is a high-performance machine designed to bend steel bars with exceptional precision and efficiency. Featuring dual CNC heads and the capacity to process steel bars up to 32mm in diameter, this equipment is ideal for large-scale steel processing tasks. Its versatile design and robust construction make it suitable for beam yards, large steel factories, and other construction projects that require complex steel bar bending.
Bending Center Machine Key Features and Advantages
1. Wide Processing Range
- Diameter Handling:
The CNC bending center is capable of bending steel bars ranging from 12mm to 40mm in diameter. - Multi-Angle Bending:
This equipment supports bending angles from 0 to 220 degrees and can create various shapes, including:- Multi-arc bars
- Horseshoe bars
- Cap beam steel bars
- Customized shapes for complex projects
2. Precision Control and Accuracy
- PLC-Controlled Operations:
The machine is operated through a Programmable Logic Controller (PLC), allowing precise control over bending angles and sizes. This ensures consistent accuracy, reducing errors and rework. - Variable Frequency Servo System:
Utilizes a variable frequency servo control system for enhanced bending precision, maintaining exact angle and shape specifications even during high-speed operations. - Mechanical Locking Mechanism:
A strong mechanical locking structure in the bending head prevents displacement, ensuring the steel bar remains securely positioned during bending. - Movable Baffle and Clamping Design:
The custom baffle mechanism and flexible clamping system prevent steel bars from deflecting or slipping, maintaining stability and accuracy of the finished product.
3. Efficient and User-Friendly Design
- Electric Automatic Chain Rail Feeding Platform:
The feeding platform is designed for ease of use, enabling a single operator to load steel bars effortlessly. The automatic chain rail system positions the steel bars accurately for processing. - Visual Graphic Input Interface:
The user-friendly interface allows operators to easily input bending parameters and select from built-in graphic templates. The visual input system supports real-time monitoring, simplifying the operation. - Built-in Graphic Storage:
Comes equipped with a graphic storage system, allowing operators to save and reuse commonly used steel bar graphics. This feature boosts efficiency, especially for repetitive production tasks.
4. Flexible Molding and Quick Changeover
- Versatile Molds:
The CNC bending center is equipped with a range of interchangeable molds, making it suitable for different bar diameters and shapes. - Easy Mold Replacement:
Molds can be changed quickly by adjusting the fixing screws, reducing downtime and enhancing operational efficiency.
5. High Stability and Safety
- Gear Rack Transmission System:
The bending head is powered by a gear rack transmission system, ensuring smooth and stable movement during bending operations. - Safety Features:
The machine is equipped with safety guards and emergency stop mechanisms to prevent accidents during operation.
Typical Applications
The CNC Bending Center is widely used in:
- Beam Yards:
For bending cap beams and other structural components with high precision. - Large Steel Factories:
Ideal for mass production of various steel bar shapes, enhancing efficiency and output. - Complex Construction Projects:
Suitable for projects that require multi-arc or custom-shaped steel bars, such as bridges, tunnels, and large infrastructure.
Why Choose the CNC Bending Center?
- High Precision:
Advanced servo and PLC control systems ensure exact bending angles and dimensions. - Operational Efficiency:
Automated feeding and visual interface make it easy for a single operator to manage complex bending tasks. - Versatility:
Capable of handling a wide range of steel bar diameters and shapes, meeting diverse project requirements. - Cost Savings:
Reduces labor costs and material waste through accurate and automated processing.
Conclusion
Bending Center Machine is a state-of-the-art solution for bending steel bars with unparalleled accuracy and efficiency. With its dual CNC heads, advanced control systems, and user-friendly interface, this machine is perfectly suited for large-scale steel processing applications. Its ability to produce a wide range of shapes and its easy mold-change feature make it an indispensable tool for modern construction and steel fabrication projects.
By integrating this CNC Bending Center into your operations, you can streamline steel bar processing, reduce manual labor, and achieve superior product quality, ultimately boosting productivity and project profitability.
