In the world of Wire Straightening Machine, encountering some hiccups is normal. Let’s dive into the four usual suspects and how to tackle them in a breeze.
1. Scratched Wire Surface After Straightening and Cutting:
Ever noticed scratches on the wire after its makeover? Here’s your game plan:
- Inspect the Wire: First off, check the wire itself for any existing scratches. Address this issue before anything else.
- Smooth Inlet Nozzle: Ensure the wire inlet nozzle isn’t causing trouble. Check for burrs or sharp angles.
- Clean Crimping Wheel Groove: Examine the crimping wheel’s grooves and the cable outlet of the bottom knife. Smooth and clean? No burrs or sharp edges allowed!
- Straightening Block Check: Investigate the wire groove of the straightening block. Smooth and clean wins the race; eliminate any burrs or sharp angles.
2. Crooked Adjustments, Short Material Cuts, and Continuous Cutting:
If your material isn’t playing nice, check these points:
- Align Machine Body and Gun: Ensure the machine body and the straightening gun share the same plane or straight line.
- Straight Line Magic: Check if the crimping grooves, straightening block groove, knife seat thread opening, and rear coiled wire position align in a straight line.
- Tension Spring Tidbits: Keep an eye on the tension spring of the straightening gun. Make sure it’s not too tight. Also, the distance between the gun and the tool holder shouldn’t exceed 1cm.
- Knife Proximity: Confirm that the upper knife punch and the upper knife are cozy close.
3. Uneven Incisions and Burrs:
Smooth operations are key, especially when it comes to incisions:
- Sharp Edges Be Gone: Use a knife or tool to remove any sharp corners and burrs.
- Close Knife Distance: Ensure the upper and lower knives are tight-knit, usually within a 50cm range.
4. Mysterious Machine Noise:
If your machine sounds like a rock band, it’s time to quiet it down:
- Fix the Machine: Secure the machine in its designated position.
- Screw Check: Inspect the fixing screws at both ends of the spindle. Tighten them up if they’re feeling loose.
- Cover Inspection: Check if the machine body cover is in good shape.
- Pulley and Sprocket Love: Examine the pulley and sprocket shafts. No damage allowed!
By addressing these common issues, your Wire Straightening Machine will be back to its smooth, noiseless operation in no time. Happy straightening!
