CNC Steel Bar Pile Steel Cage Winding Machine
The CNC Steel Bar Pile Steel Cage Winding Machine is an advanced equipment designed specifically for manufacturing steel cages used in various pile foundations. It streamlines the process, ensuring precision and efficiency in steel cage production, making it ideal for large-scale construction projects.
How the CNC Steel Cage Winding Machine Operates
The production process begins by creating the primary bars using molds, which include internal supports to maintain shape and stability. Once the main bars are set, they are positioned onto the machine. The ends of the spiral bars are securely welded to the main bars, and the coiled bars are wrapped around the frame. This is achieved by rotating the transmission roller and moving the trolley, ensuring uniform winding throughout.
The machine offers adjustable roller speeds to accommodate different skill levels of operators. Additionally, the bar spacing can be easily modified according to construction requirements. For steel cages with varying spacing (e.g., an encrypted area and a reserved area), the system can automatically adjust the spacing mid-process, significantly enhancing production speed and overall efficiency.
Key Features and Benefits
- Customizable for Long and Wide Steel Cages
The machine can be tailored to produce steel cages exceeding 30 meters in length and up to 3 meters in diameter in a single operation. This capability makes it ideal for complex projects requiring large-scale steel structures. - High Precision with Minimal Error
The CNC system ensures precision, with the error between adjacent ribs maintained within 3mm. When measured over a 3-meter length using a meter ruler, the overall error is limited to within 2cm, providing a high degree of accuracy for quality construction. - Automated Control System
The equipment is equipped with an imported PLC frequency conversion control system, which maintains synchronization across thousands of rotations. This advanced control system prevents the steel cage from twisting or misalignment, ensuring uniform quality throughout. - Efficient Walking System
The machine uses a high-precision reducer to eliminate walking errors, maintaining smooth operation without compromising on accuracy. - Hydraulic Material Support System
The machine’s hydraulic system includes multiple automatic hydraulic rollers designed to support heavy steel cages. This prevents deformation caused by the weight of the steel, maintaining the structural integrity of the finished product.
In summary, the CNC Steel Bar Pile Steel Cage Winding Machine stands out as a reliable and precise solution for producing steel cages in large construction projects. Its advanced features, including automated control, customizable settings, and high precision, make it an essential tool for achieving high-quality results efficiently.
