Revolutionize Steel Bar Processing with Our CNC Rebar Stirrup Bending Machine
In the competitive world of steel bar processing, our CNC Rebar Stirrup Bending Machine stands out for its precision, efficiency, and reliability. Designed to optimize operations, this system offers unmatched accuracy and productivity, making it the ideal choice for modern construction projects.
Key Features of Our CNC Rebar Stirrup Bending Machine:
1. Intuitive 10.4-Inch Touch ScreenThe machine is equipped with a 10.4-inch touch screen, providing a user-friendly interface that simplifies operation. With over 500 pre-programmed bending graphics, operators can quickly select and implement various bending patterns, significantly boosting efficiency and ease of use.
2. Flexible Bending CapabilitiesOur system supports a variety of bending options, including single rib (Φ5-13mm) and double rib (Φ5-10mm) configurations. It also offers forward and reverse bidirectional bending, ensuring versatility for complex bending tasks and diverse application needs.
3. Closed-Loop Accuracy in FeedingThe closed-loop control system eliminates feeding slippage, ensuring precise control with a bending accuracy of ±1mm. This high level of precision ensures superior quality in every project.
4. High-Speed ProcessingWith the ability to handle up to 1050 bends per hour for single rib and 2100 bends per hour for double rib, the machine is built for productivity. It can process over 20 tons of steel bars per day, ensuring maximum output without compromising precision.
5. Smooth Operations with Motion ControlOur advanced motion controller guarantees smooth, uninterrupted operation, reducing the risk of disruptions and enhancing overall performance. This technology ensures seamless bending and high processing quality.
6. Energy-Efficient Servo MotorThe energy-saving servo motor delivers three times the peak torque, optimizing power consumption and minimizing downtime caused by steel bar knotting. This feature enhances both reliability and cost-effectiveness.
7. Power-Saving Braking SolutionThe system includes a power-saving module that enhances energy efficiency while ensuring stability. This innovative braking solution aligns with sustainability goals, offering reliable and efficient performance.
Comprehensive System Configurations
Option One:
- Human-Machine Interface
- PLC
- Detection Encoder
- Double Closed-Loop Servo System
- Synchronous Servo Motor (Feeding)
- Servo System with Synchronous Servo Motor (Bending)
Option Two:
- Human-Machine Interface
- Detection Encoder
- Motion Control Card
- Servo System
- Full Servo-Controlled Synchronous Motor (Feeding & Bending)
Solving Common Bending Machine Issues
1. Incorrect Rebar Lengths
Common causes include electronic gear ratio miscalculations or slippage. In open-loop mode, components may need adjustment to eliminate slippage, while closed-loop mode may require fine-tuning of length correction settings. Replacing faulty encoders can also resolve length discrepancies.
2. Incorrect Bending Angles
Incorrect angles are often due to poor tool settings or improper positioning of the origin switch. Electronic gear ratio errors can be fixed by recalibrating settings, while slippage and servo gain adjustments help restore angle precision.
3. Operational Errors
Issues like incorrect graphic data downloads or faulty PLC programming can disrupt operations. Ensure proper graphic editing and debug the PLC program to eliminate these issues for smooth machine performance.
4. Graphics Editing Problems
Communication errors or broken touch screens can hinder graphics editing. Checking connections, replacing faulty components, and debugging scripts can resolve these issues, maintaining machine reliability and efficiency.
Conclusion
Our CNC Rebar Stirrup Bending Machine is a game-changer in steel bar processing. With cutting-edge features and advanced control systems, it offers high accuracy, efficiency, and productivity. Whether you’re tackling simple or complex bending tasks, this machine delivers exceptional results while minimizing operational challenges. Embrace the future of steel processing with a solution designed for precision and performance.
