Introduction of Steel Bar Cutting Tool Machine

Steel Bar Cutting Tool Overview

Steel bar cutting tool is essential tool for cutting steel bars in various construction projects, including housing, bridges, tunnels, power stations, and water conservancy projects. These machines are integral to the steel bar processing industry, providing precise cuts to specific lengths.

Types and Features

1. RB Series Steel Bar Cutting Machine
   • Suitable For: Cutting ordinary carbon steel, hot-rolled steel, rebar, flat iron, square steel, and angle steel.
   • Features:
     • Durable Construction: Reinforced body with a compact size and solid structure.
     • Maintenance: Easy with an externally disassembled clutch design.
     • Efficiency: Improved work efficiency with a feed inlet guide wheel for easier feeding.
2. Horizontal Steel Bar Cutting Machine
   • Components: Motor, transmission system, reduction mechanism, crankshaft mechanism, body, and cutting knife.
   • Operation: Driven by an electric motor through V-pulley and cylindrical gear reduction. The fixed blade, made of heat-treated carbon tool steel, ensures precise cuts.
3. Vertical Steel Bar Cutting Machine
   • Components: Motor, flywheel shaft, pulleys, three-stage gear system, eccentric shaft, and handwheel.
   • Operation: Utilizes motor power and a handle-operated clutch to cut steel bars with varying diameters.
4. Electric Hydraulic Steel Bar Cutting Machine
   • Components: Electric motor, hydraulic transmission system, control device, and fixed blade.
   • Operation: The motor drives an eccentric shaft, creating high-pressure oil that moves the piston and cutting blade.
5. Manual Hydraulic Steel Bar Cutting Machine
   • Components: Hydraulic system including piston, plunger, hydraulic cylinder, pressure rod, and oil storage barrel.
   • Operation: Manual adjustment of the oil drain valve and hydraulic oil flow to move the cutting blade.

Technical Specifications

• Cutting Steel Bar Diameter:
  • Ordinary carbon steel: ≤ Φ40mm
  • Grade III rebar: ≤ Φ32mm
• Cutting Speed: 32 cuts/min
• Motor Model: Y100L-2
• Power: 3KW
• Voltage: 380V
• Speed: 2880 rpm
• Dimensions (L×W×H): 1190 × 450 × 680 mm
• Weight: 400 kg

Advantages

• Excellent Lubrication: Closed structure with gear splash lubrication ensures smooth operation and reduces gear wear.
• Reduced Functional Loss: Enhanced lubrication and rolling bearings lead to lower resistance and power consumption.
• Enhanced Quality and Longevity: High-rigidity tool holder and motor contribute to stable performance and extended service life.

Operating Instructions

1. Blade Inspection: Ensure the blade is intact, correctly installed, securely fastened, and has an appropriate gap.
2. Protective Facilities: Verify the completeness and reliability of protective features.
3. Electrical Check: Confirm motor wiring is firm, properly grounded, and matches voltage requirements.
4. Dry Run: Operate the machine without load to ensure normal functioning.
5. Positioning: Place the machine at a convenient height for the operator, ideally not exceeding 1.5 meters.
6. Steel Bar Handling: Ensure steel bars are straight; remove any with cracks, shrinkage, or severe bends.
7. Power Off: Turn off the machine and secure electrical switches after completing work.

Steel bar cutting machines are crucial for efficient and accurate steel processing in construction projects. By understanding their types, features, and operating procedures, users can maximize productivity and ensure safety in their operations.