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Cage Making Machine

Cage Making Machine

Model: ZHL-2000
Cage Diameter: 300-2000mm
Cage Length: Customized(≥12m)
Cage Weight:  Max 6000kg
Main Frame Bar Diameter: φ12-32mm
Coil Bar Diameter: φ6-12mm
Coil Bar Distance: 50-400mm
Welding Way: Manual Welding, Robot Welding
Voltage: 380V 50HZ
Power: 20KW

Rebar Cage Making Machine is a PLC-controlled system designed to automate and simplify rebar cage production. By replacing the traditional manual binding process, this machine significantly boosts efficiency in projects like bridge and high-speed rail construction.

Model ZHL-1500 ZHL-2000-12
Cage Diameter (mm) 300-1500 600-2000
 Cage Length(mm)  Customized(≥12m) Customized(≥12m)
Cage Weight(kg) 4500 6000
Main Frame Bar Diameter(mm) φ12-32 φ12-32
Coil Bar Diameter(mm) φ6-16 φ6-12
Coil Bar Distance(mm) 50-400 50-400
 Welding Way  carbon-dioxide arc welding carbon-dioxide arc welding
Voltage 380V 50HZ/Customized 380V 50HZ/Customized
Power(KW) 13 23
Machine Work Principle:

The operator inserts the main rebar through specific holes on the fixed and mobile rotating disks. The coiled reinforcement (wrap) is welded to the main rebar, and as the disks rotate, the wrap is wound around the main bars while being welded. This automated process ensures precise spacing between stirrups and main bars, uniform cage diameters, and high product quality—all meeting construction standards without constant supervision.

Cage Welding Machine Key Features:

Fast and Efficient Production:
This machine greatly increases productivity. A team of 10 workers, in two shifts, can produce over 20 fully completed, 12-meter-long rebar cages in a single day.
High Precision and Consistency:
The CNC control system guarantees uniform spacing between the bars and consistent cage diameters, ensuring that the cages meet project specifications and reducing the need for frequent inspections.
Cost and Labor Savings:
With mechanized processing, material usage is reduced by 1.5% compared to manual methods, as overlapping stirrups are not necessary. Fewer workers are required, lowering labor costs and minimizing physical strain on operators.
Streamlined Workflow:
The machine’s design makes overlapping multiple cages easy, saving time on hoisting and assembly during construction.

Benefits of Mechanized Processing:

Faster Production:
The machine’s high processing speed is perfect for large projects, significantly reducing production time.
Improved Quality Control:
CNC automation ensures precise spacing and consistent cage dimensions, delivering reliable results that meet industry standards.
Less Supervision:
Unlike manual production, which requires frequent inspections, this automated system reduces the need for constant oversight, saving time and resources.
Material Efficiency:
Eliminating the need for overlapping stirrups reduces material waste, which helps lower construction costs.

Video

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