The steel cage winding machine is an ideal solution for producing steel cages for various pile foundations. Its operational principle involves crafting the main bars of the steel cage through molds, which includes internal supports. These bars are then placed onto the steel cage winding machine. The process begins by welding the end of the coiled bar to a main bar, followed by winding the coiled bar around the frame using the transmission roller’s rotation and the trolley’s movement.
During this synchronized rotation, welding takes place simultaneously, resulting in a finished steel cage. Operators can adjust the roller rolls’ speed from low to high based on their proficiency. The spacing between steel bars can be modified according to construction requirements, with preset parameters available. Additionally, when a steel cage comprises encrypted and reserved areas, the spacing adjusts automatically, enhancing work efficiency.
By incorporating foreign technology, the roller speed adjustment caters to operator proficiency levels. Furthermore, the equipment can be tailored to customer specifications. It can process steel cages exceeding 40 meters and three meters in diameter in a single operation, with minimal errors. The deviation between adjacent ribs remains within 3mm, ensuring precise fabrication. Even a 3-meter length pulled out directly with a meter ruler maintains an error within 2CM.
Technical Parameters:
- Reinforcement Cage Diameter: Φ600-3000mm
- Maximum steel cage length: 12 meters (extendable to 30 meters)
- Reinforcement Speed: 0-15.4 m/min
- Rebar Specifications: 6-12mm
- Main Bar Specifications: 12-32mm
- Drum Connection Method: Universal Joint Connection
- Rolling Cage Motor: 7.5kW
- Trolley Car Motor: 3kW
- Straightening Motor (Single wire): 5.5kW
- Straightening Motor (Double wire): 5.5 kW * 2 units (Dual wires with double motors), 7.5 kW * 1 unit (Double wires with single motor)
- Host Size: 1760 * 1126 * 682mm
- Trolley Car Size: 2000 * 2000 * 3000mm
- Overall Installation Dimensions: Width 4.5 meters, maximum length 32 meters
- Roller Specifications: Φ219, Wall thickness: 8mm, 6 meters per section, 4 sections in total
- Maximum drum load-bearing capacity: ≤10 tons (12 meters)
- Travel Axis Specifications: Φ30, solid core track
- Car Speed: 0-1.38 meters/min
- Car Load-bearing Capacity: ≤2 tons
- Removable turntable material rack for easy transportation
- Machine weight: 3.5 tons (12 meters single line), 4 tons (12 meters double line)
Features:
- PLC and touch screen computer control with memory storage function
- Smart remote control for operation within 200 meters, including start/stop and speed synchronization
- One-button activation for forward and reverse cage-wrapping steel bars, enhancing processing efficiency
- Processing capabilities for cages ranging from 0.6 to 3 meters with variable spacing and Φ12 rebar
- Heavy-duty vehicle universal joints for smooth transmission even on uneven construction site grounds
- Quenched rollers and roller shafts, each equipped with 4 human bearings
- Fixed frame at the tail to prevent roller swing during operation
- Solid round steel track with large load-bearing capacity
- National standard 8mm thick rollers with internal and external welded link plates
- Adjustable cantilever support for convenient and reliable height adjustment.
