Features
- Intelligent Operation:
- Controlled by PLC with a touch screen interface.
- Fully automated and user-friendly, allowing for single-person operation.
- High Efficiency and Low Cost:
- Automatically processes whole bundles of raw steel bars, eliminating the need for manual feeding.
- Features a high and low-speed two-speed rolling process.
- High-quality milling and grinding head for low-speed rolling.
- Special rapid wire withdrawal mechanism for high-speed operation, eliminating the need for reverse wire withdrawal.
- 1.5 times more efficient than traditional production lines.
- Simultaneous sawing, rib stripping, threading, and polishing processes reduce overall processing time.
- Designed shift production capacity is 1920 steel wire ends per 8 hours, equivalent to the output of 7 workers using conventional methods.
- Compact Footprint:
- Requires significantly less space (16m x 8m) compared to conventional products (30m x 8m), reducing site costs.
- Easy Thread Rolling Wheel Replacement:
- Simple replacement process by withdrawing the adjustment sleeve.
- Replacement takes only 10 minutes, minimizing downtime.
- Improved Steel Bar Transfer:
- Horizontal transfer method prevents damage to wire buds.
- Reduces steel bar transfer time.
- Low Maintenance Costs:
- Fewer wearing parts, resulting in lower maintenance costs for the machine.
- Information Management:
- Supports MES system for remote transmission of on-site data, including steel bar processing, quality, progress, and equipment status.
- Enables remote transmission of processing data from the control center.