In the world of CNC Rebar Stirrup Bending Machines, our advanced system offers exceptional benefits designed to streamline operations and enhance the accuracy of steel bar processing. Here’s a comprehensive look at the key features and advantages that make our system stand out:
1. Intuitive 10.4-Inch Touch Screen InterfaceOur system features a user-friendly 10.4-inch touch screen that simplifies human-machine interaction. With over 500 pre-stored bending graphics, operators can quickly recall and apply various bending patterns, boosting operational efficiency and ease of use.
2. Versatile Bending CapabilitiesThe machine supports a range of bending options, including single rib Φ5-13mm, double rib Φ5-10mm, and both forward and reverse bidirectional bending. It also accommodates reverse traction programs, making it suitable for diverse applications and complex bending requirements.
3. Closed-Loop Feeding AccuracyOur system utilizes full closed-loop control for feeding, effectively eliminating errors from feeding slippage. This meticulous control ensures bending accuracy within ±1mm, delivering precise and high-quality results.
4. High Processing SpeedWith a processing speed of up to 1050 bends per hour for single rib and 2100 bends per hour for double rib, our system can handle over 20 tons of steel bars daily. This high speed maximizes productivity while maintaining precise performance.
5. Smooth Operations with Motion ControllerThe integrated motion controller enhances processing smoothness and efficiency, reducing the likelihood of operational disruptions and contributing to the machine’s overall effectiveness.
6. Energy-Saving Servo MotorEquipped with a servo motor that delivers three times the peak torque, our system improves energy efficiency and reduces the risk of shutdowns caused by steel bar knotting. This feature ensures reliable and uninterrupted performance.
7. Power-Saving Module Braking SolutionThe innovative power-saving module braking solution enhances stability and energy efficiency, aligning with modern sustainability goals and ensuring stable machine performance.
System Composition: Two Comprehensive Options
Option One:
- Human-machine interface
- PLC
- Detection encoder
- Double closed-loop servo system
- Synchronous servo motor (feeding)
- Servo system and synchronous servo motor (bending)
Option Two:
- Human-machine interface
- Detection encoder
- Motion control card
- Servo system
- Synchronous motor (full servo control for feeding and bending)
Both options are designed to optimize performance based on user needs and preferences, with features like large screen operation and efficient human-machine dialogue. The two-way independent servo drives for traveling and bending enhance efficiency by allowing simultaneous multiple bending actions.
Common Problems and Solutions
Incorrect Length:
- Wrong Electronic Gear Ratio: Recalculate settings.
- Open-Loop Mode Slippage: Address slippage issues.
- Closed-Loop Mode Deviation: Adjust length correction settings.
- PLC Running Issues: Check and replace the broken encoder.
- Program Calculation Errors: Correct calculation issues.
Incorrect Angles:
- Bending Angle Deviation: Adjust tool settings.
- Incorrect Origin Switch Position: Reinstall the switch.
- Electronic Gear Ratio Error: Correct the ratio.
- Slippage Between Shafts: Resolve slippage.
- Inappropriate Servo Gain Parameters: Adjust parameters.
Incorrect Actions:
- Graphics Data Not Downloaded: Ensure proper download.
- Incorrect Graphic Editing: Rectify editing errors.
- PLC Program Issues: Debug and recompile.
- Procedural Problems: Review and correct procedures.
- Missing Bending Speed Value: Define a value for optimal performance.
Graphics Editing Issues:
- Communication Problems: Verify connections.
- Broken Touch Screen: Replace the screen.
- Script Problems: Debug and rectify script issues.
Conclusion
Our CNC Rebar Stirrup Bending Machine system represents the pinnacle of technology in steel bar processing. With its advanced features, high efficiency, and precision, it meets the diverse needs of modern steel processing while addressing common operational challenges. This system ensures a seamless, productive, and accurate bending process, setting a new standard in the industry.
